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The Ingenious Design of the Aluminum Beverage Can

196286 ratings | 7047522 views
Bill details the engineering choices underlying the design of a beverage can He explains why it is cylindrical, outlines the manufacturing steps needed to created the can, notes why the can narrows near it lid, show close ups of the double-seam that hold the lid on, and details the complex operation of the tab that opens the can. ☛ Links to additional videos: Rexam: http://www.youtube.com/watch?v=7dK1VVtja5c How It’s Made: http://www.youtube.com/watch?v=V7Y0zAzoggY Anim1: https://www.youtube.com/watch?v=WU_iSQa37aA Anim2:https://www.youtube.com/watch?v=hcsDxCagWrY Drawing: https://www.youtube.com/watch?v=DF4v-phuneI Redrawing: http://www.youtube.com/watch?v=iUAijpuzwCU
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Text Comments (9703)
geoffk777 (5 hours ago)
Thanks, this was really interesting. I remember in the early 70's the pull tabs were a huge problem for lawns and playing fields, as lawn mowers would chew them up into dangerous shrapnel. There were a few other opening systems, like the "button" system used on early Coors cans. If you don't appreciate how well the opening lever works on cans, try opening one where the lever has broken off. It can be done, but you'll need a hammer and some towels to clean up afterwards.
Richard Johnson (7 hours ago)
This guy is awesome. Clear, concise and very informative.
Sweetbutterflykripperino (12 hours ago)
Necking, doming. Even some bleeding This turned more x rated than I expected. Lol Interesting video :)
TheCrazyLazy (1 day ago)
3:01 I don't understand how this uses less material. Where can I read more about that?
Leo Brown (1 day ago)
Plus wouldnt the dome mean there is less condensation(or whatever) that comes from the can.
Rodney Alan (1 day ago)
Your delivery of this knowledge was excellent
Michael Bracey (1 day ago)
Damn this guy is awesome
Oliver Holmes (1 day ago)
Why was the neck introduced? I still remember soda cans, without that tapered neck. What is the reason for this added complication?
marsneedsbunnies (2 days ago)
Fascinating. Thank you so much.
Karl (2 days ago)
There was another type of opening device for cans other than a ring pull. It was a pop top with two circular depressions, a small one to vent and a larger one to drink from.
jackle (2 days ago)
Well made video enjoyed it informative
Eric Cable (2 days ago)
It's also worth noting that with the 1970's pull tabs many people would pull the tab off, then drop it into the can and then drink the beverage... and sometimes choke on it or otherwise injure themselves.
Bryant T (2 days ago)
I’m watching from 7C
Masckerdoom (2 days ago)
You're awesome
David Primeau (2 days ago)
The blank is 3/10 mm thick and in places the finished product is 75 microns thick.. Amazing.
MemeMachine (2 days ago)
Yo it's ur boi from Chapin 😎😎😎😎😎😎😎😎😎😎😎😎😎
Luccaluke (2 days ago)
Further proof that the teacher is far more important than the subject taught to make an interesting class/video. Very well done!
stillstyle (2 days ago)
"The tab would be enormous and expensive."
Brian Murphy (3 days ago)
Seen this at random on my YT feed and I have to say...This channel is absolutely facilitating and the narrator/presenter is great as well. Well done and I’m an absolute subscriber now. Looking forward to more! Thank you!
JWentu (3 days ago)
very interesting and well done. now I want more
Barron Anderson (3 days ago)
Cool video. Interesting from the beginning to the end. Bill, you are an excellent presenter.
Ahmed Anwer (3 days ago)
this is such a wholesome video
Tyas Wida Handoko (3 days ago)
come on, this kind of channel should earn at least two digits mil subscribers
Matthew Coffey (3 days ago)
Okay YouTube, after several months, I finally watched it, happy?
engineerguy (3 days ago)
I knew you would ... I will ask YouTube to leave you alone now
Matthew Coffey (3 days ago)
engineerguy hey, enjoyed the video
engineerguy (3 days ago)
Yes
Gabriel Cordova (4 days ago)
This narrator is so good. He needs to be on TV.
Redwan Aziz (4 days ago)
cool chanel - respect
Aies (4 days ago)
I have a question, i learned during my highschool years, that the cans overall shape and size is not the most efficient in means of volume vs. material, is this for best ergonomic grip or is there another reason? by the way, love the channel, best regards, Denmark.
Tyler Durden (5 days ago)
Ahhh... the glorious pop can pull tab... Shake the can up and you had a portable geyser waiting to erupt on your command to douse your unsuspecting friends... Walk through the little league baseball diamond parking lot and you could find ENDLESS amounts of the pop top rings to use as "FLINGERS" 9:08 ... use the triangular tab as a lever and pull the ring back after hooking it to the tab... when released it would go sailing off like a frisbee. Get about 100 of them and go to the top of the bleachers and you had a good 2 hours of fun seeing how far they would fly and seeing who could fling the ring the farthest. Simple kid fun from the early 1970's.
Mr.Goaty Goat (5 days ago)
I collect odd unopened cans and I just found one without a number on the bottom. The rest of my cans have a 2 or a 1 along with something between 1 and 9. It's a little strange. The can is a 'Be one of a kind', football related, Dr.Peper, with the expiration, May 30 2016.
Regular Username (5 days ago)
I watch this video so often
La Gatita (5 days ago)
My mind was blown away by an aluminum can, this guy is good. :)
hcrawford (5 days ago)
This video answered EVERY question I ever had about aluminum cans, plus a few more questions I didn't know I had! The pull top design is more amazing than I ever knew.
KoalaTea Guy (5 days ago)
This is the recommended video that I didn't know I needed
Ty_Braek (5 days ago)
So much engineering going into something most people throw away and don't think twice about.
logtec1977 (5 days ago)
Great video, very interesting! thanks
Lay you In (5 days ago)
Incredible....
Peter Griffin (5 days ago)
This guy's the Bob Ross of the engineering world. Very soothing.
ModernRelik (5 days ago)
What a great video which has made me a new fan of Engineer guy! I always assumed the changes in cans over the years were cosmetic rather than for efficiency. I have a deeper respect for can design.
James Ryzlot (5 days ago)
This video sets the bar high for narration, undetstanding, graphics and thoroughness GREAT Job JR
Raul McCai (5 days ago)
Nice video. I was hoping to learn how the edges of a pull top cans can be made so that after tearing off, they present no sharp edges.
Buddhafollower (5 days ago)
it is a waste of a precious metal. a waste! and also because of the fluids that are contained within. those are 100% unhealthy and cause all kinds of diseases. it is worth taking about those diseases rather than the god damn can.
Matt Bergman (3 days ago)
Go make a video on those diseases and fuck off
Blues Player (5 days ago)
My dad was an engineer and he worked for years in the production of cans. Metal, and then aluminum. He worked For Continental and, when they changed over, he worked for Crown. He was involved in making improvements to the machines that produce these cans. He passed away about two years ago. He would have loved this video. Very well done.
Sensei Tional (6 days ago)
Thanks New Bill Nye.
Mate Josipovic (6 days ago)
Great video. You got a subscriber!
Mate Josipovic (6 days ago)
WOW! The speed of manufacture is seriously impressive.
Ed Baker (6 days ago)
The final nail in the coffin of my beer knowledge. I can die now
Tobiraco (6 days ago)
Amazing quality of video, thanks, far better than "how it's made"
Aske Schandorff (6 days ago)
How can something you never thing about, be so interesting? :(
Mr. Nibble Nips (6 days ago)
Now I even appreciate my beer more now.
Mike Hunt (6 days ago)
Thank you for sharing.
RayneRay B (6 days ago)
Wow
Really Happenings (7 days ago)
Subscribed after just one video, a first!
DemonLordChaos (7 days ago)
still waiting on the engineering of a ballpoint pen
Nikhil Miko (7 days ago)
Great video!
Big Fat BNSF juice (7 days ago)
Only watching this cause I’m drinking from a can
Etymos (7 days ago)
not sponsored by Fanta
engineerguy (7 days ago)
Correct
InanDante (7 days ago)
Flawless
Akeyy (7 days ago)
”Aloominum”
15october91 (7 days ago)
Very interesting!
Blue Meanie (7 days ago)
https://youtu.be/KzaPNwI4hNQ ...look what this guy does with aluminum cans...With his 'hands'!!!
Richard warren (7 days ago)
Like the dome over the earth.
R gar (7 days ago)
Excellent! Thank you for your professional video!
Grant Homa (7 days ago)
This was in my recommended for some reason.. glad though! Well made and thoroughly enjoyed. Thanks brother edit - subbed :)
Tony DC (7 days ago)
I will never shoot at an aluminium can again.
Nick Coyle (8 days ago)
He said doming. heh.
Andrés Felipe Grisales (8 days ago)
@04:44 "...and also keeps acids in the 'beverage' from dissolving the aluminum..." Good thing my dick is not made of aluminum.
misterfunnybones (8 days ago)
The throw away pop top figures prominently in Jimmy Buffett's Margaritaville.
dipro001 (8 days ago)
You did a better job of lecturing than some esteemed university professors. I love YouTube education like this. I would encourage citing scholarly sources even if all the viewers cannot reach them as this improves credibility. Thank you!
Warmbeer (8 days ago)
I do wish those cans said Faygo so I could call this guy out as a Juggalo.
Arnaldo Riquelme Photography (8 days ago)
G R E A T V I D E O ! ! Extremely didactic, good pace, good editing and graphics. Following links I casually arrived at your channel and enjoyed the content a lot. I subscribe to watch previous videos and wait for the followings
sad, just sad. (8 days ago)
Why am I watching this?
The Undiscovered Country (8 days ago)
Within the first 2 minutes he makes a mockery of himself ! The rest is ok though. :)
engineerguy (8 days ago)
What exactly do you mean?
Sergeantmajormario SMM (8 days ago)
So... was this in your recommended too?
meagain2222 (8 days ago)
well made video.....thank you.
LRZN (8 days ago)
Thanks youtube for recommending this for me again for the fifth time..
Bat Guano (8 days ago)
For can-themed cartoons, there's Akikan (”Empty Can”), the insane story of a high school boy whose can of melon soda magically transforms into a human girl. More "akikan" girls begin appearing, each of them needing to be infused with carbon dioxide from their respective drink types to survive. The akikans were created by the Japanese government to determine whether steel cans or aluminium cans are superior. The akikans must battle each other until only the strongest type is left standing. https://youtu.be/Wrh64BNsaCE https://animetosho.org/series/akikan.6182 https://www.watchcartoononline.io/anime/akikan
Jason Willettbrown (8 days ago)
You read all your comments? DEEZ NUTS!
engineerguy (8 days ago)
Mostly
HereForOneThing (8 days ago)
Good way of explaining crystal lattice structures
Jaques Taulard (8 days ago)
Great work. How did you talk the whole time without stuttering, hesitating, or improvising? You didn't appear to be reading from a prompter? Love this kind of stuff, don't you?!
BooBoo Bear (8 days ago)
That was absolute genius! Sometimes it amazes me what human ingenuity can do.
CaszCactus (8 days ago)
I've mis-clicked onto this video several times, and each time I'm not disappointed.
vhulheim (8 days ago)
Well made video, good job.
Klaa2 (8 days ago)
oh you left out that whole push dot era
asdfers (8 days ago)
Okay, but what is Aluminum? Is it anything at all like Aluminium?
swamp marsh (8 days ago)
I'm not even into this stuff and this cat makes me wanna learn more!
Davis Klavins (9 days ago)
Sorry, the can is a poor design. Everytime i want to get the last drop i have to break my neck 180 degrees backward. Even then the ledge on the top of the can prevents me from getting all my dew.
Suharinos (9 days ago)
Wow! The best ever explanation. The can industry is amazing. Just see some videos how fast the machines run making perfect cans around the clock. Engineering still continues to push the borders...
Damian Lopez (9 days ago)
Wow. Cool. Thank you for sharing.
Nuckson (9 days ago)
Took the beverage can for granted...Never knew so much time and thought was spent making it.
Brett DeLong (9 days ago)
Great video. Engineering rocks.
Victor B (9 days ago)
I thoroughly enjoyed your presentation. Well done!!
sailorbychoice1 (9 days ago)
Also, with the modern top, the can's tab can be rotated and the hole used to keep your straw from popping back up from within the can.
Jack1981 (9 days ago)
cool
Lucas Meulen (9 days ago)
who else was picking up there beer can to look for the punch number ?
Mitchell Merck (9 days ago)
Explain why the high end sodas have cans so thin they can be sliced easily by a razor
Shawn Caney (9 days ago)
I still don't understand the dome on the bottom? They do that to reduce material? But the flat part is already there.
D Yaz (9 days ago)
Problem is, some top of the can are dusty at storage. After cleaning with water, it difficult to dry using cloth.
David Schlotterback (10 days ago)
He just moves from table to table
Ragnar The Somewhat Magnificent (10 days ago)
I guess when you know what you're talking about, you can make anything sound _amazing !!!_
GreatWhiteNiko (10 days ago)
Yes, ain't that an amazing invention? The tab ends up in the drink. As you drink the drink spills on the inside channel. Dirt on the top of the can is now mixed with the drink. Not a single person on Earth ever washes an aluminum can before use. But no, I'm gonna be excited about levers, fulcrum, and "engineering". Let's not even go into the organic details of Alumin(i)um production, the plastic that lines the can, and the paints that bring joy to our eyes. That'd be bad taste. To wrap it up - let's forget the 3 tablespoons of sugar in every can - if you are lucky to be real sugar that is. Only you know that if you drink sodas you drink 3-5 a day, right?. Daily you swallow 9-15 tablespoons of sugar. Mix 15 spoons of sugar in water and drink them - that is what you do every single day after converting the cool lever 2 into 1 a few times a day. But nobody else knows so it's ok. Freaking 2 fistfuls of sugar every day. I think I feel sick now... Enjoy!
Gavin S (10 days ago)
kool